Explosion at Hoeganaes facility, Gallatin, USA

16/06/2011 06:00
Powder Metallurgy

On Friday 27 May 2011, there was an explosion at the GKN Hoeganaes Corporation plant in Gallatin, Tennessee, USA. Gallatin produces atomized metal powders for use in manufacturing sintered metal products and has revenues of around $250 million per year from sales to sinter metals customers.
 
Five employees were hurt in the incident, two of whom have sadly died of their injuries and a third remains in a critical condition. Two employees were slightly injured and were released from hospital the same day. The Company is providing the families with every means of comfort and support at this difficult time.
 
GKN has implemented a full plant safety review, supported by two independent organisations, to ensure that it fully understands the cause of the incident and implements appropriate measures to prevent a recurrence. We are also co-operating with the relevant authorities (US Chemical Safety Board and Tennessee OSHA) to establish the cause and, although investigations continue, initial indications suggest a hydrogen gas leak.
 
Production at the Gallatin facility has been suspended since the incident on 27 May 2011. It is expected that limited production will recommence next week, with the plant being brought back to full production over the next several weeks as the safety review and any remedial works from the incident are completed.
 
In the meantime, to ensure continuity of supply, customer orders are being met from a combination of powder inventory and shipping of product from the Company’s other operations as well as product sourced from other metal powder producers. We are working closely with customers to ensure as little disruption as possible to their operations until activities at Gallatin return to normal. We are grateful for the support we have received from Hoeganaes of Sweden and QMP (Rio Tinto) and for the excellent co-operation of our customers as we work through this difficult period.
 
In total, the additional costs of shipping, purchasing and plant closure and remedial works costs are expected to lead to an exceptional one-off charge to profits spread over June and July, of around £30 million prior to any potential recovery from insurance claims. The Company carries business interruption insurance and is in discussion with its insurance brokers about potential claims, the first £10 million of which would be self insured through its captive insurance arrangements.
 
Trading in the rest of the Group continues to be in line with expectations expressed in the Interim Management Statement released on 11 April 2011.
 
The Group intends to issue its half year results announcement on 3 August 2011
 
For further information:
 
Guy Stainer
Director, Investor Relations and External Communications
GKN plc
T: +44 (0)207 463 2382
M: +44 (0)7739 778 187
E: guy.stainer@gkn.com
 
Andrew Lorenz
Financial Dynamics
T: +44 (0)20 7269 7113
M: +44 (0)7775 641 807
 
Cautionary Statement
This announcement contains forward looking statements which are made in good faith based on the information available to the time of its approval. It is believed that the expectations reflected in these statements are reasonable but they may be affected by a number of risks and uncertainties that are inherent in any forward looking statement which could cause actual results to differ materially from those currently anticipated.